Me yasa injinan CNC ke da mahimmanci ga masana'antar injiniyoyi

Robots sun kasance a ko'ina a cikin kwanakin nan - a cikin fina-finai, a filin jirgin sama, a samar da abinci, har ma a masana'antun da ke kera wasu mutummutumi.Robots suna da ayyuka daban-daban da amfani da su, kuma yayin da suke samun sauƙi da rahusa don kera su, kuma suna zama ruwan dare gama gari a masana'antu.Yayin da buƙatun kayan aikin mutum-mutumi ke ƙaruwa, masana'antun na'ura na robot suna buƙatar ci gaba, kuma hanya ɗaya ta asali na kera sassan mutum-mutumi ita ce injin CNC.Wannan labarin zai ƙara ƙarin koyo game da daidaitattun abubuwan haɗin gwiwar mutum-mutumi da kuma dalilin da yasa injinan CNC ke da mahimmanci don kera mutum-mutumi.

CNC machining an yi shi da mutum-mutumi

Na farko, CNC machining yana ba da damar samar da sassa tare da lokutan jagora cikin sauri.Kusan da zaran kun shirya samfurin ku na 3D, zaku iya fara yin abubuwan haɗin gwiwa tare da injin CNC.Wannan yana ba da damar haɓaka samfura cikin sauri da saurin isar da sassa na mutum-mutumi na al'ada don aikace-aikacen ƙwararru.

Wani fa'idar CNC machining shine ikon sa daidai ƙera sassa zuwa ƙayyadaddun bayanai.Wannan madaidaicin masana'anta yana da mahimmanci musamman ga injiniyoyin mutum-mutumi, saboda daidaiton girman maɓalli shine mabuɗin kera mutum-mutumi masu ƙwazo.Daidaitaccen mashin ɗin CNC yana kiyaye juriya tsakanin +/- 0.0002 inci, kuma ɓangaren yana ba da damar daidaitaccen motsi na robot ɗin.

Ƙarshen saman wani dalili ne na yin amfani da mashin ɗin CNC don samar da sassa na robotic.Abubuwan da ke hulɗa suna buƙatar samun ƙananan juzu'i, kuma madaidaicin mashin ɗin CNC na iya samar da sassa tare da ƙarancin ƙasa kamar Ra 0.8 μm, ko ƙananan ta hanyar ayyukan sarrafawa kamar gogewa.Sabanin haka, jefa simintin gyare-gyare (kafin kowane ƙarewa) yawanci yana haifar da rashin ƙarfi kusa da 5µm.Ƙarfe 3D bugu yana haifar da ƙarewar saman ƙasa.

A ƙarshe, nau'in kayan da mutum-mutumin ke amfani da shi ya dace da injin CNC.Robots suna buƙatar samun damar motsawa da ɗaga abubuwa a tsaye, suna buƙatar ƙaƙƙarfan kayan aiki.Wadannan kaddarorin da ake bukata sun fi samun nasara ta hanyar sarrafa wasu karafa da robobi.Bugu da ƙari, ana amfani da mutum-mutumi sau da yawa don masana'anta na al'ada ko ƙananan ƙira, wanda ke sa injin ɗin CNC ya zama zaɓi na halitta don sassa na mutum-mutumi.

Nau'in Sassan Robot Wanda CNC Machining Ya Yi

Tare da ayyuka da yawa masu yiwuwa, nau'ikan mutummutumi daban-daban sun samo asali.Akwai manyan nau'ikan mutummutumi da yawa waɗanda ake amfani da su.Robots ɗin da aka ƙera suna da hannu ɗaya tare da haɗin gwiwa da yawa, wanda mutane da yawa suka gani.Akwai kuma mutum-mutumi na SCARA (Selective Compliance Articulated Robot Arm), wanda zai iya motsa abubuwa tsakanin jirage guda biyu.SCARA suna da tsayin tsayi a tsaye saboda motsinsu a kwance.Haɗin gwiwar robot ɗin Delta suna ƙasa, wanda ke kiyaye hasken hannu kuma yana iya motsawa cikin sauri.A ƙarshe, gantry ko Cartesian mutummutumi suna da na'urori masu linzamin kwamfuta waɗanda ke motsa digiri 90 zuwa juna.Kowane ɗayan waɗannan mutummutumi yana da nau'ikan gini daban-daban da aikace-aikace daban-daban, amma gabaɗaya akwai manyan abubuwa guda biyar waɗanda ke haɗa mutum-mutumi:

1. Robotic hannu

Robotic makamai sun bambanta sosai a tsari da aiki, don haka ana amfani da sassa daban-daban.Duk da haka, dukkansu suna da abu guda ɗaya, kuma shine ikonsu na motsi ko sarrafa abubuwa - kamar hannun ɗan adam!Daban-daban na hannun mutum-mutumi har ma suna da sunan namu: kafada, gwiwar hannu da haɗin gwiwar wuyan hannu suna juyawa da sarrafa motsin kowane bangare.

2. Ƙarshen sakamako

Ƙarshen sakamako shine abin da aka makala a ƙarshen hannun mutum-mutumi.Ƙarshen sakamako yana ba ku damar tsara aikin mutum-mutumi don ayyuka daban-daban ba tare da gina sabon mutum-mutumi ba.Zasu iya zama grippers, grippers, vacuum cleaners ko tsotsa kofuna.Wadannan abubuwan da suka haifar da ƙarshen su yawanci kayan aikin CNC ne daga ƙarfe (yawanci aluminum).Ɗaya daga cikin abubuwan da aka haɗa yana haɗe har abada zuwa ƙarshen hannun mutum-mutumi.Ainihin gripper, kofin tsotsa, ko sauran abokan aiki na ƙarshe tare da taron don a iya sarrafa shi ta hannun mutum-mutumi.Wannan saitin tare da sassa daban-daban guda biyu yana ba da sauƙi don musanya masu tasiri daban-daban, don haka za a iya daidaita na'urar robot zuwa aikace-aikace daban-daban.Kuna iya ganin wannan a hoton da ke ƙasa.Za a kulle diski na ƙasa zuwa hannun mutum-mutumi, wanda zai ba ka damar haɗa bututun da ke aiki da kofin tsotsa zuwa iskar robot ɗin.

3. Motoci

Kowane mutum-mutumi yana buƙatar injina don motsa motsin hannu da haɗin gwiwa.Ita kanta motar tana da sassa masu motsi da yawa, waɗanda yawancinsu ana iya kera su ta CNC.Yawanci, motar tana amfani da wasu nau'ikan gidaje da aka ƙera a matsayin tushen wutar lantarki, da kuma ɓangarorin injin da ke haɗa shi da hannun mutum-mutumi.Bearings da shafts kuma galibi ana yin injin CNC.Za a iya yin injuna a kan lathe don rage diamita ko a kan niƙa don ƙara fasali kamar maɓalli ko ramummuka.A ƙarshe, ana iya watsa motsin motsi zuwa ga haɗin gwiwa ko gears na wasu sassa na robot ta hanyar niƙa, EDM ko hobbing.

4. Mai sarrafawa

Mai sarrafawa shine ainihin kwakwalwar mutum-mutumi kuma yana sarrafa madaidaicin motsi na mutum-mutumi.A matsayin kwamfutar mutum-mutumi, tana ɗaukar bayanai daga na'urori masu auna firikwensin kuma tana gyara shirin da ke sarrafa abubuwan da ake fitarwa.Wannan yana buƙatar buguwan allon kewayawa (PCB) don sanya kayan aikin lantarki.Ana iya sarrafa wannan PCB na CNC zuwa girman da ake so kafin ƙara kayan aikin lantarki.

5. Sensors

Kamar yadda aka ambata a sama, na'urori masu auna firikwensin suna karɓar bayanai game da kewayen robot ɗin kuma suna mayar da shi zuwa ga mai sarrafa mutum-mutumi.Har ila yau, firikwensin yana buƙatar PCB, wanda za'a iya sarrafa CNC.Wani lokaci waɗannan na'urori masu auna firikwensin kuma ana ajiye su a cikin mashinan CNC.

Jigs na al'ada da kayan aiki

Duk da yake ba wani ɓangare na mutum-mutumin kansa ba, yawancin ayyukan mutum-mutumi suna buƙatar riko da kayan aiki na al'ada.Kuna iya buƙatar maɗaukaki don riƙe sashin yayin da mutum-mutumi ke aiki akansa.Hakanan zaka iya amfani da grippers don daidaita sassan wuri, wanda galibi ana buƙatar mutum-mutumi don ɗauka ko ajiye sassa.Saboda yawanci sassa na al'ada ne guda ɗaya, injin CNC cikakke ne don jigs.


Lokacin aikawa: Afrilu-08-2022